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CONSERVATION RESEARCH LABORATORY REPORTS
CONSERVATION OF CLOSED WOODEN CONTAINERS:
A CHEST FROM THE
BELLE
LA SALLE SHIPWRECK PROJECT,
TEXAS HISTORICAL COMMISSION
Throughout each year, the
Conservation Research Laboratory conserves material from a number of
different archaeological projects. The purpose of these CRL reports is to
showcase the conservation procedures used to treat some of the more
interesting archaeological material. The conservation of a wooden chest
found on the Belle
is presented in this report. The Belle,
one of the ships of French explorer Robert Cavelier, Sieur (Lord) de La
Salle, was lost in Matagorda Bay, Texas, in 1686. The chest was
excavated by the Texas Historical Commission.
WHAT'S IN THE CHEST?
HOW DO YOU CONSERVE IT?
WHAT ARE THE PROBLEMS?
HOW ARE THEY SOLVED?
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During the excavation of the
Belle by the Texas Historical Commission, features, such as intact
barrels, boxes of guns, and chests, were jacketed and removed intact by the
excavation crew in order to transport them to the Conservation Research
Laboratory with minimum disturbance to the contents. The chest in question
is here shown
in situ on the ship in the photo (indicated by
white arrow). It is roughly 25.5 in. long, 13 in. wide, 13.5 in. tall,
and weighs in excess of 300 lbs!!
Because of the interest created by
this sealed wooden chest and its speculated contents, it was stored in an
aquarium so visitors to the Conservation Research Laboratory could view it
easily and even make guesses as to what it might contain. Then, on
June 1, 2002, the excavation of the mystery chest recovered from
La Belle began. A web cam was installed to
view the chest and the ongoing work as undertaken by Michael C. West, a
graduate student in the Nautical Archaeology Program at Texas A&M
University.
Prior to its conservation the chest
was kept in an aquarium of filtered tap water.
The changing of the water helped reduce the high chloride levels present
from its long submersion in the marine environment.
Once treatment began, however, a five percent sodium sesquicarbonate storage
solution (pH ~9.7) was used in order to prevent further iron corrosion as
artifacts were newly exposed. The solution was changed approximately once a month in order to
A) clean the accumulated debris from the storage container, and B) ensure
the continued passivation of the iron with a fresh mixture.
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The six boards of the chest were
examined and removed first before the solid internal matrix was examined. X-rays of the wood revealed the box had been nailed and hinged
and that a lock was once located on the front side.
This allowed the correct orientation to be determined, and it was found that
the chest had been recovered lying upon its front.
At this point the remaining internal matrix was reoriented so that the
examination could continue from the true top of the chest.
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The initial opening of the chest
revealed a number of wooden handles.
Heavy concretion encased all of the artifacts and had to be carefully
chipped away.
This concretion along with the high weight
of the chest indicated the presence of a large number of iron artifacts, and
indeed, this proved to be the case. However, although the
iron objects were still present, they were in extremely fragile condition,
making care for their preservation a priority throughout. Little to no actual
iron remained in the objects due to their submarine deterioration, but they
had not deteriorated far enough along to become the hollow molds that are so
easy to cast.
Therefore, for most of these artifacts a method for preserving the shape had
to be developed to prevent their total destruction as they were removed from
the chest. This was complicated by the fact that one could not work from
all sides at once, as many other artifacts were lying below, next to, and
occasionally intertwined with the one being examined. The method devised to
save them was multi-stepped.
First, the artifact had to be uncovered as much as deemed safely possible,
taking into account both its fragility and that of the artifacts around it.
A clay wall was then built around the artifact and a thin layer of RTV
silicone rubber was laid over the object.
Several layers of marine epoxy-soaked carbon fiber cloth sheets were then
immediately placed atop the RTV. A day or two later when
both the RTV and the epoxy had set, the artifact could be carefully wedged
out of the chest.
The RTV preserved the exact surface of the
artifact, while the epoxy-soaked carbon fiber sheets preserved the shape. This technique worked very well for keeping the curvature of
the adze blades and other complex shapes that would be difficult to
reconstruct from fragmented pieces.
It was also imperative in helping to
reconstruct those iron items that were already so far deteriorated they did
not survive removal from the chest.
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As a group, the organics from the
chest were quite well preserved.
Some of the wood had originally been sanded, and the smoothness of these
surfaces was generally retained. The rope and twine were
in poor shape, but sections of textile (possibly canvas or sailcloth) used
to wrap the drawknives’ blades were extracted and still kept much of their
strength.
Several other non-iron metallic
objects were also inside, and these objects generally were found in pristine
condition. The brass was still as shiny as it must have been the day the
ship sank. The lead and pewter
objects were still strong with smooth, clean surfaces.
Designs on the brass hilt pieces and a maker’s mark on the pewter fork could
not have been better preserved.
In large part this was due to the amount of surrounding iron that, as it
degraded, contributed electrons to the other more noble surrounding metals.
The encasing iron concretion also helped save these other metals by forming
a barrier against any circulating salt water.
Periodically throughout the
examination process the chest was x-rayed using the CRL industrial
radiography machine. For most of the process the thickness and density of the chest
was too great for any image to be made.
As the final layers were reached, however, the remaining pewter, lead, and
brass items could clearly be seen. Only in the last layer,
however, could the wood and iron artifacts be discerned, and then only
faintly. This may be due at least in part to multiple layers of an as
yet unidentified sheet metal located on the bottom that provided an
additional barrier between the artifacts and the x-ray film.
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After their removal from the chest,
the various artifacts were treated according to their material composition. The brass items underwent electrolytic reduction (ER), as did
the pewter fork for a very short amount of time.
Lead was chemically cleaned and then sealed with microcrystalline wax. No iron object was
strong enough to undergo ER, so all will have molds made and epoxy casts
made from these molds.
Organics (wood, rope, twine, cloth, and
fur) are all in dehydration in preparation for conservation with silicone
oil.
The very first artifact removed
posed a mystery until it was determined to be a chape, used to protect the
tip of a scabbard for a sword. After this, however,
continuing work revealed a number of carpentry tools: a cooper's heading
saw, three drawknives, three adzes, a hewing hatchet, two gimlets, an augur
with six spare bits, a cooper's axe, a cold chisel, two gouges, a chince,
and a carpenter's square. A
number of these tools, perhaps all, were clearly specifically for
cask-making, a specialized job performed by the cooper. Many of the
implements even directly correlate to the tool design that a French
wine-cask cooper would have owned.
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Originally tenderly dubbed as the
“Mystery Chest”, many other artifacts from the chest allowed it to
successfully live up to its nickname. Two sickles used for
agricultural clearing or harvesting were recovered, along with four
drumsticks (only two of which form a mated pair), a pair of brass
navigational dividers, a sounding lead with the rope still attached, and a
large seven-tined fishing spear. The oddness of these
items discovered together in one cache was compounded by the finding of the
majority of pieces to a small sword hilt, a well-preserved pewter fork, and
three locks (one a triangular shape and two padlock-like ones).
Two items had different ownership
initials etched onto their surfaces, the smallest gimlet
(“WF”) and the pewter fork (“OT” or “LO”). The fork also had a beautiful maker’s mark consisting of a pair
of clasped hands beneath a crown, with the word “FIN” beneath and the name
“M CARDIN” above. This name belongs to pewterer Michel Cardin of La
Rochelle, France.
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Several items have thus far defied
satisfactory explanations as to their original purpose.
One is a verso-sized lead ball with a large sprue, through which runs a
drilled hole. Could this have been a
large plum bob, or a sounding lead, or a counter weight of some kind?
Another mysterious lead piece
consists of a heavy disc with three arms that join in the middle, at which
point there is a tiny hole.
Might this have been part of a small hand
pump, or possibly a drain sieve?
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Even “identifiable” objects can
sometimes create mystery, such as the two padlock-like mechanisms called
shackle-bolt locks (an example of which [still under conservation] is shown
at left).
Although their use as some type of lock is undisputed, the precise
circumstances of how something of this design would function are unclear.
The padlock portion of the artifact is a single piece of sheet metal with an
extra large flat backing, through which there are a number of holes by which
to attach this with nails or screws to some surface. Obviously whatever is
to be locked must have some flexibility (like a chain?), but under what
circumstances would something of this complexity be needed?

As of January 2005, all of the
non-ferrous metal objects have been conserved, meaning the lead, pewter, and
brass objects. The iron objects are the current conservation focus, as their
fragility requires them all to be consolidated, molded, and cast before they
crumble into oblivion. The organic items are also all nearing the end of
their conservation in silicone oil.
As they complete conservation, the next step will be to combine the epoxy
casts of the iron bits and blades with their wooden handles.
Research on the collection has also
begun, and the sheer diversity of the artifacts inspires many questions:
The analysis and conservation of the
contents of the chest, comparison with similar artifacts from other sites,
and historical research into the origins of the chest and its artifacts will
be the subject of West’s Master of Arts thesis, due for completion in May
2005.
Citation Information:
Michael C. West
& Donny L. Hamilton
2004, Conservation of
Closed Wooden Containers -- A Chest from the
Belle, Conservation Research Laboratory Research Report #5, World
Wide Web, URL, http://nautarch.tamu.edu/crl/Report5/chest.htm, Nautical
Archaeology Program, Texas A&M University; La Salle Shipwreck Project, Texas
Historical Commission, Austin, Texas.
E-mail: mcw18@neo.tamu.edu & dlhamilton@tamu.edu
This page is maintained by the
staff at the Conservation Research Laboratory, Nautical Archaeology Program,
Texas A&M University (crl@tamu.edu).
Updated: January 2005
The contents of this site - text, images, and data - are intended for personal information only. Downloading of information or graphic images contained herein for private use is not discouraged; however, written permission from either the Nautical Archaeology Program or the Texas Historical Commission is required for the publication of any material. Any use of this information should credit the Nautical Archaeology Program. For additional details, contact Donny L. Hamilton (dlhamilton@tamu.edu)